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Activities involved in converting the inputs into finished products and services. This includes manufacturing, assembling, packaging and testing.

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High-precision measurement solutions for the food and beverage industry
RISE
Country: Hungary

Focus area:Digital

Thematic area: Digitalization and Connectivity, Data Analytics and Artificial Intelligence

TRL phase: TRL 9 - actual system launched on the market (System launched)

Addressed business processes: MANUFACTURING OPERATIONS process

Expected benefits

Improving reliability and risk reduction
Improving productivity
Improving the quality
Turnkey solution
Increased consistency of the process

High-precision measurement solutions for the food and beverage industry

Solution overview

ZUTORA Ltd. provides high-precision measurement solutions for the food and beverage industry, ensuring optimal product quality and process efficiency. The technologies include refractometers, turbidity meters, photometers, and other instruments that measure parameters like concentration, pH, dissolved oxygen, and moisture. These solutions enable real-time monitoring and control during production, ensuring consistent quality and regulatory compliance. The target users are manufacturers in segments such as dairy, beverages, bakery, meat processing, and confectionery industries, focusing on those requiring high accuracy in concentration and quality control.

Key features

High accuracy: Uses advanced optical measurement technologies unaffected by external variables such as bubbles, colour, or solid particles. Versatility: Suitable for multiple industries and products (e.g., juices, dairy, sauces, margarine, meat products). Hygienic design: Complies with stringent EU food safety standards and certifications like 3-A and EHEDG. Real-time monitoring: Enables continuous in-line measurements, replacing manual sampling for enhanced process control. Wide range of applications: Instruments cover processes from ingredient blending to final quality checks. Robustness: Resistant to extreme temperatures (-40 °C to 150 °C) and harsh industrial conditions.

Integration and adaptability in manufacturing environments

The solutions are designed for seamless integration with existing food manufacturing setups, including pipelines, tanks, and processing equipment. Installation options include inline mounting for various pipeline sizes and tank applications. Compatibility with protocols like Modbus and Ethernet ensures easy data integration into current systems. Customisation is available for specific operational requirements, including sensor placement, data output formats, and process-specific calibrations. The systems work efficiently with common technologies used in food and beverage manufacturing, supporting CIP (clean-in-place) and SIP (steam-in-place) procedures.

Implementation support and training for manufacturers

ZUTORA provides end-to-end support, including: Implementation services: System design, installation, and calibration by qualified engineers. Training programmes: Comprehensive user training for operational and maintenance tasks. Technical support: Regular software updates and remote diagnostics. Maintenance services: Preventative maintenance and calibration services to ensure long-term accuracy and performance. User resources: Documentation, online tutorials, and expert consultation to optimise usage.

Sustainability, compliance and certifications in the EU

Yes, ZUTORA’s solutions adhere to EU food safety and environmental regulations, including CE marking and compliance with food-grade standards like 3-A and EHEDG. Instruments are designed to ensure hygienic operation and align with the HACCP principles, supporting sustainability through energy efficiency and minimal material waste. Certifications validate their performance and suitability for critical food manufacturing environments.

Use cases

Example of successful implementation of solution in manufacturing company.

References: Hungrana; Tolle; Alföldi Tej; ClonBio Group Ltd; Magyar Cukor; Koll Ingredients; Zentis; etc. An R&D project: While this solution is still in the R&D phase, it addresses a critical challenge in food manufacturing by detecting low concentrations of sugar in the feedwater of industrial steam generators. The innovative system is designed to monitor feedwater contamination continuously and in real-time, preventing costly corrosion and equipment failures caused by sugar impurities. Once fully developed, this solution will provide food manufacturers, particularly in the sugar industry, with an effective tool for ensuring operational efficiency and reducing downtime.

Case studies or testimonials showcasing the impact of the solution on real-world operations.

This R&D initiative aims to create a novel system capable of detecting low concentrations of sugar in the feedwater of industrial steam generators. The presence of sugar in feedwater can cause severe operational issues, such as pipe and turbine deposits, pH reductions, and rapid corrosion, often leading to expensive repairs and unplanned production stoppages. The proposed system offers three key advantages: - High sensitivity: It detects sugar contamination even at very low concentrations to mitigate risks early. - Continuous monitoring: Real-time analysis ensures that contamination is identified before reaching critical equipment, safeguarding operations. - Maintenance-free operation: The solution requires minimal human intervention, reducing labour costs and operational disruptions. Although the system is still under development, its potential impact is substantial. It promises to enhance efficiency, reduce maintenance costs, and prevent unplanned downtimes for sugar industry manufacturers and other sectors where feedwater contamination is a concern. Once deployed, this solution will be a significant advancement in industrial process monitoring, offering a ready-to-use, effective tool tailored to industry-specific challenges.

Link to the solution video or pdf technical documentation.

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ROI & Costs

Expected return on investment (ROI)

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Cost overview: implementation and ongoing expenses

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Is this service the right solution for you or your company? Send us an inquiry.

Provider of service

ZUTORA Ltd.

Country: Hungary

Focus area: Digital

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