Solution overview

UNIMATIK Ltd. provides innovative technological solutions for the food industry, offering custom-made machinery, equipment, and complete production lines tailored to client needs. Their solutions cover the entire food production process, from preparation to packaging, with a focus on sectors such as freezing, cheese-making, meat processing, and pet food production. By integrating cutting-edge technologies, including PLC automated control systems, remote monitoring, and IoT connectivity, their machines enable efficient operation, data retrieval, and recipe storage. These features optimize production, improve traceability, and reduce downtime. UNIMATIKs unique solutions address the challenges of modern food manufacturing, such as increasing automation, ensuring product consistency, and meeting regulatory standards. Their target users include large-scale food processors, canneries, and cold storage facilities, both domestically and internationally. By providing bespoke equipment and comprehensive technical support, they help clients enhance productivity and remain competitive in a rapidly evolving market.

Key features

UNIMATIK Ltd. stands out in the market by offering fully customized machinery and equipment that cater to specific client requirements. A key differentiator is their exclusive production of unique machines, such as specialized filling machines for vegetables, cans, and glass jars, which are not available from other manufacturers. These bespoke solutions are designed to meet the exact needs of food processors, ensuring optimal performance and efficiency. By combining high-quality materials, advanced automation, and tailored designs, UNIMATIK provides equipment that delivers superior reliability, adaptability, and precision, setting them apart from standard market offerings.

Integration and adaptability in manufacturing environments

UNIMATIK Ltd.s solutions are designed for seamless integration into existing manufacturing processes and systems. Each machine is custom-built to meet the specific requirements of the client, ensuring compatibility with their current setup. Thanks to their unique approach, no two machines are identical, allowing for a perfect fit with diverse production environments. The equipment is fully compatible with common manufacturing technologies and can easily connect to existing machinery and control systems. This ensures a smooth transition and minimal disruption during installation and commissioning. UNIMATIKs solutions are highly adaptable, offering flexibility for future upgrades and process changes, making them an ideal choice for manufacturers seeking tailored and scalable production equipment.

Implementation support and training for manufacturers

UNIMATIK Ltd. provides comprehensive support services to ensure a smooth implementation and maximize the benefits of their solutions. During the implementation phase, they offer full installation, commissioning, and personalized training for machine operators, ensuring that staff are well-versed in operating the equipment effectively. Post-implementation, UNIMATIK offers ongoing monitoring and support to address any operational needs, including adjustments, repairs, and optimization requests. Their services are tailored to each client, ensuring that the machinery continues to perform at peak efficiency. Additionally, all equipment comes with a 12-month warranty, providing further peace of mind. These support services help manufacturing companies fully leverage their investment and maintain long-term productivity.

Sustainability, compliance and certifications in the EU

UNIMATIK Ltd.s solutions fully comply with all relevant environmental regulations and industry standards in the EU. Each machine is CE certified, ensuring that both the equipment and its components meet strict safety, health, and environmental protection requirements. This certification guarantees that their products adhere to the highest standards of quality and performance. Moreover, UNIMATIK applies these stringent standards to machinery sold in non-EU countries as well, ensuring consistency and reliability across all markets. These certifications and compliance measures validate the sustainability and efficiency of their solutions, providing clients with confidence in their investment.

Example of successful implementation of solution in manufacturing company.

UNIMATIK Ltd. successfully implemented its "Alpa continuous spray pasteurizer", an PF-type continuous spray pasteurizer at Parmen Zrt. in Hungary and Annabella in Romania. This equipment is designed for pasteurizing products in large bottles, jars, and boxes at temperatures below 95°C, using a continuous spray system for both pasteurization and cooling. The machine offers high versatility with independently operated pasteur modules, making it suitable for multiple uses with optimal performance. The entire unit is constructed from stainless steel, equipped with a PLC automatic controller that allows operators to set and save pasteurization times for different products. These implementations have significantly improved production efficiency and reliability in both companies.

Case studies or testimonials showcasing the impact of the solution on real-world operations.

Although formal case studies are not yet available, the implemented solutions have delivered remarkable improvements. Clients have reported a 30-40% reduction in energy consumption. Additionally, what previously required three machines is now accomplished with only two, achieving the same production output while reducing costs and environmental impact. These results demonstrate the effectiveness and efficiency of UNIMATIK’s technology in real-world operations.

Link to the solution video or pdf technical documentation.

Sterilizing continuous pasteurizing tunnel machine: https://www.youtube.com/watch?v=SOYhDA0CSd4 All products: https://www.youtube.com/results?search_query=unimatik+kft

Expected return on investment (ROI)

Cost overview: implementation and ongoing expenses