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Optical 3D Rebar Measurement and Quality Control System
Country: Slovenia

Focus area:Green, Digital

Thematic area: Digitalization and Connectivity, Automation and Robotics, Data Analytics and Artificial Intelligence, Waste reduction and Recycling Technology , Energy-Efficient Technologies

TRL phase: TRL 9 - actual system launched on the market (System launched)

Addressed business processes: MANUFACTURING OPERATIONS process , CUSTOMER SERVICE process , TECHNOLOGY DEVELOPMENT process

Expected benefits

Improving reliability and risk reduction
Reduction of costs
Improving productivity
Improving the quality
Simplification of operations
Increased consistency of the process

Optical 3D Rebar Measurement and Quality Control System

Solution overview

High-precision optical system that measures and analyzes the full 3D geometry of steel rebars using computer vision and digital imaging. It replaces manual gauges with an automated, non-contact solution that ensures dimensional accuracy, detects production anomalies, and supports compliance with EN ISO 15630-1. Target users include steel manufacturers, quality-control laboratories, and construction-material producers seeking faster and more reliable inspection.

Key features

Integrated AI algorithms for rib geometry extraction, alignment, and defect classification. Fully automatic measurement and reporting within seconds. Compliance with international standards (EN ISO 15630-1, EN 10080). Direct integration with AI-Metrics software for capability and trend analysis

Integration and adaptability in manufacturing environments

It can be installed inline or used as a standalone laboratory station. It communicates with factory databases via standard protocols. The modular design allows adaptation to various nominal diameters and production speeds. Integration typically requires only mechanical mounting and network connection.

Implementation support and training for manufacturers

Creon Scientia d.o.o. provides full installation, user training, calibration, and remote technical support. Customized software updates and AI-Metrics data analytics integration are offered to maximize performance. Periodic maintenance, system validation, and refresher training programs are available on request.

Sustainability, compliance and certifications in the EU

Yes, it operates under CE conformity and complies with EU Machinery and EMC Directives. It follows EN ISO 15630-1 and EN 10080 testing standards. By reducing manual re-measurement, waste material, and energy use in re-rolling operations, it supports sustainable manufacturing practices in line with EU Green Deal objectives.

Use cases

Example of successful implementation of solution in manufacturing company.

The system has been successfully implemented in multiple steel manufacturing plants to automate rebar geometry measurement. The system replaced manual gauges and mechanical micrometers with a fully digital optical process. Samples are scanned in seconds, producing real-time reports.

Case studies or testimonials showcasing the impact of the solution on real-world operations.

The automated system reduced human error and eliminated sample rejection caused by inaccurate manual measurements. One customer successfully obtained CARES (UK Certification Authority for Reinforcing Steels) accreditation using the system as part of their certified quality-control infrastructure.

Link to the solution video or pdf technical documentation.

https://www.psaron.com/docs/RIB3D_Brochure.pdf

ROI & Costs

Expected return on investment (ROI)

The system typically achieves ROI within 6–12 months after installation. The savings come from reduced manual labor, minimized scrap and rework, and improved production efficiency. Automated inspection prevents costly nonconformities before shipment and supports compliance with international certifications such as CARES, enabling access to new export markets.

Cost overview: implementation and ongoing expenses

Initial investment includes the complete system with optical hardware, software license, calibration accessories, and installation. Maintenance costs are minimal: limited to annual calibration, software updates, and optional service agreements. The system is designed for long-term industrial use with standard components and remote support capability, ensuring low operational downtime.

Is this service the right solution for you or your company? Send us an inquiry.

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