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High-Precision Cylindrical Component Measurement System
Country: Slovenia

Focus area:Green, Digital

Thematic area: Digitalization and Connectivity, Automation and Robotics, Data Analytics and Artificial Intelligence, Waste reduction and Recycling Technology , Energy-Efficient Technologies

TRL phase: TRL 7 - system prototype demonstration in operational environment (System development)

Addressed business processes: MANUFACTURING OPERATIONS process , CUSTOMER SERVICE process , TECHNOLOGY DEVELOPMENT process

Expected benefits

Improving reliability and risk reduction
Improving productivity
Improving the quality
Simplification of operations
Improving business predictability
Increased consistency of the process

High-Precision Cylindrical Component Measurement System

Solution overview

Advanced optical metrology platform for measuring small cylindrical parts such as screws, bolts, electronic fasteners, and medical components. It uses telecentric imaging and sub-micron precision algorithms to analyze diameters, thread geometry, and concentricity without contact. Target users include manufacturers in aerospace, electronics, and medical industries seeking ultra-precise and traceable geometric control.

Key features

Sub-micron accuracy with optical and AI-assisted measurement. Complete 2D/3D geometry extraction, including thread pitch and coaxiality. Modular fixture system adaptable for industrial and medical components. Real-time results with automatic pass/fail analysis. Optional AI-based defect detection and statistical reporting.

Integration and adaptability in manufacturing environments

The system can operate as a stand-alone laboratory instrument or be integrated inline assembly lines. It may connect via standard protocols and supports automated part loading. Custom fixtures and software modules allow quick adaptation to different geometries, materials, and tolerance levels common in precision manufacturing.

Implementation support and training for manufacturers

Creon Scientia d.o.o. will provide full installation, calibration, and operator training. R&D collaboration will be available for custom optical design or algorithm development.

Sustainability, compliance and certifications in the EU

The system is currently under laboratory validation and will undergo CE conformity assessment before commercial deployment. It already incorporates measurement standards such as ISO 1502, ISO 965, and ISO 3506 for thread and fastener inspection, ensuring traceability and compatibility with industrial and medical quality systems.

Use cases

Example of successful implementation of solution in manufacturing company.

The system is currently being produced and undergoing optical performance validation in Slovenia. Laboratory tests of the optical modules have shown high repeatability and sub-micron precision. Initial industrial validation will be conducted with precision aerospace fasteners, electronic screws, and medical components once the first production unit is completed.

Case studies or testimonials showcasing the impact of the solution on real-world operations.

Link to the solution video or pdf technical documentation.

Video and technical brochure will be available after final production and validation.

ROI & Costs

Expected return on investment (ROI)

The system is designed for manufacturers of high-precision cylindrical components, where dimensional accuracy directly affects yield and certification success. Once fully implemented, the expected ROI is within 12–18 months, driven by reduced inspection time, minimized rejected parts, and improved process stability.

Cost overview: implementation and ongoing expenses

The initial cost includes the optical hardware, motion-control module, imaging software license, and calibration accessories. Ongoing expenses are limited to periodic calibration, optional service agreements, and software updates .As production scales, localized assembly and support will help reduce delivery and maintenance costs for European customers.

Is this service the right solution for you or your company? Send us an inquiry.

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