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OUTBOUND LOGISTICS

Activities involved in converting the inputs into finished products and services. This includes manufacturing, assembling, packaging and testing.

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CUSTOMER SERVICE

Supporting and enhancing the product or service after sale, including customer support, warranties, repairs and maintenance.

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OPERATIONS

The process of transforming inputs into finished goods or services, including tasks like manufacturing, assembling, packaging and testing.

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MARKETING & SALES

Promoting and selling products or services through activities like advertising, sales efforts, pricing and managing distribution channels.

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INBOUND LOGISTICS

Receiving, storing, and managing materials or inputs that are essential for the production process.

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INFRASTRUCTURE

Company-wide systems and structures that support the entire value chain, such as finance, accounting, legal and organizational structure.

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HUMAN RESOURCE MANAGEMENT

Recruiting, training and managing the company's workforce.

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TECHNOLOGY DEVELOPMENT

Engaging in research, innovation and technological advancements to improve products or services.

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PROCUREMENT

Sourcing and purchasing materials or inputs required for production.

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Containerized Mular Recycling System - Comores
Greene 4.0
Country: Czech Republic

Focus area:Green, Digital

Thematic area: Digitalization and Connectivity, Automation and Robotics, Data Analytics and Artificial Intelligence, Waste reduction and Recycling Technology

TRL phase: TRL 9 - actual system launched on the market (System launched)

Addressed business processes: CUSTOMER SERVICE process , TECHNOLOGY DEVELOPMENT process

Expected benefits

Improving reliability and risk reduction
Reduction of costs
Improving the quality
Increased consistency of the process

Containerized Mular Recycling System - Comores

Solution overview

The MINT-COMORES treatment plant enables the production of high-quality and safe drinking water free from MICROPOLLUTANTS, using either municipal wastewater treatment plant (WWTP) effluent or a wide range of surface and groundwater sources.

Key features

• Replaces all other used combinations of conventional membrane separation processes: ultrafiltration (UF), nanofiltration (NF) and reverse osmosis (RO) with one single process step: DIRECT NANOFILTRATION (DNF) • Separation and removal of micropollutants (more than 80 %) ensures effective quaternary water treatment • High recovery rate (up to 85 %) to produce micropollutant-free potable water • Lower transmembrane pressure (1-4 bar) and energy consumption (up to 1 kWh/m3) allows low OPEX (less than 0.4 €/m3 of produced water) • Longer membrane life thanks to automatic membrane cleaning • Autonomous control system with artificial intelligence and remote access allows unattended and reliable operation.

Integration and adaptability in manufacturing environments

The MINT-COMORES treatment plant signals the entrance of a new and highly innovative solution to the water treatment market. A new advanced membrane process – DIRECT NANOFILTRATION with hollow fiber membranes is integrated with feed pre-treatment and final product polishing. Comprehensive monitoring of the whole plant with remote access and a sophisticated control system utilizing artificial intelligence are also included. This containerized water treatment plant is a fully assembled functional technology which allows easy installation and Plug&Play commissioning.

Implementation support and training for manufacturers

The MINT-COMORES software guarantees fully automatic and safe operation thanks to the combination of online measurements and sophisticated software. Operation and process control is possible either via the main control panel equipped with HMI interface from the separate operator room or by remote access via web interface with data connection (GSM/wi-fi). This remote access enables easy operation assistance from New Water Group. The following software upgrade modules are also available: IQ-MINT is based on artificial intelligence and self-learning software. It allows the technology to adjust to real time changes in feed water quality and operating parameters. IQ-MINT can optimize technology recovery, lower operation costs and maintain maximum safety of the process. MINT-eBOOK is a software service book. This feature helps and notifies the operator and makes the operation and service extremely easy.

Sustainability, compliance and certifications in the EU

The produced water complies with WHO requirements and national standards in terms of its parameters, including quality and composition.

Use cases

Example of successful implementation of solution in manufacturing company.

The first implementation of MINT-COMORES technology is placed on WWTP Česká Lípa effluent as a quaternary treatment solution. The pilot process plant has been running continuously for over a year within the filtration capacity of 2-5 m3/h of product water. During the continuous process, many samples have been taken and analysed. All analyses approve this technology as a suitable way to remove many types of micropollutants. The efficiency of micropollutant removal is over 90 %. The major advantage of this technology is the ability to produce full drinking water made from the effluent produced by the WWTPs.

Case studies or testimonials showcasing the impact of the solution on real-world operations.

N/A

Link to the solution video or pdf technical documentation.

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ROI & Costs

Expected return on investment (ROI)

Based on pilot process plant information there is an expected return on investment of less than 5 years.

Cost overview: implementation and ongoing expenses

The price of MINT-COMORES is about 280 000 EUR for the capacity of 5 m3/h of product water. There are expected further investments within the implementation of technology in ongoing processes about 40 000 to 60 000 EUR. Operating cost is calculated at about 0.5 EUR per m3 of product water.

Is this service the right solution for you or your company? Send us an inquiry.

Provider of service

New Water Group s.r.o.

Country: Czech Republic

Focus area: Green, Digital

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