Solution overview

Ecoplastomer® is the first circular thermoplastic elastomer (TPE) created by Ecopolplast. Ecoplastomers made 100% from recycled content - post-consumer recycled plastic and tyre rubber crumb, reduce CO2 emissions by up to 65% and save production costs. Ecopolplast`s innovative technology creates a strong bond between rubber and plastic. Lack of additives makes the Ecoplastomers easily recyclable and completely circular. Any product made from Ecoplastomer® can be flaked and reintroduced into the production cycle while maintaining quality. Furthermore, every grain of purchased materials can be returned to the production process, enabling manufacturers to achieve zero waste production. Its density and hardness are similar to traditional TPEs, making it suitable for various applications including automotive, construction, home and garden, office furniture, sports equipment, and storage solutions, presenting a sustainable circular alternative to traditional plastomers and plastics.

Key features

100 percent Recycled Content: Ecoplastomer® is made solely from recycled content, eliminating the need for virgin plastomer and even majority of plastics made from crude oil. Quality on par with traditional TPEs: Density and hardness are similar to traditional (virgin) TPEs, making it easy to incorporate Ecoplastomer®. Significant reduction in production costs: Zero-waste production - every grain of the purchased material can be returned to the production process. Up to 65% CO2 reduction: Production process of Ecoplastomers emits up to 65% less CO2 than traditional plastomers. Fully Circular. Easily Recyclable: Any product made from Ecoplastomer® can be recycled repeatedly. This way, the recycled content does not go to the landfill and stays in the closed loop. No chemical additives: Ecopolplast patent technology creates strong bonding of rubber and plastic without chemical additives or stabilisers. Scent-neutralised - suitable for indoor: It reassesses how we approach the use of recycled materials in product manufacturing, e.g. automotive, construction, sports equipment, home and garden or storage solutions. Performance: Currently, two types of Ecoplastomer® are available: with PP and HDPE. All composites show excellent balance of stiffness, resilience, impact and UV-light resistance as well as dimensional stability. Easy to implement in the mass production process: Processing method is the same as for traditional TPEs, it is equally easy to implement in the manufacturing process.

Integration and adaptability in manufacturing environments

Ecoplastomer® can be easily integrated into standard manufacturing processes due to its similar physical properties to traditional TPEs. It is compatible with common manufacturing technologies and equipment, ensuring a smooth transition for manufacturers looking to adopt more sustainable practices. Customization to specific manufacturing requirements is also possible, providing flexibility in its application.

Implementation support and training for manufacturers

Ecopolplast provides comprehensive support services during the implementation and post-implementation phases. This includes educational programs and resources to help companies maximize the benefits of using Ecoplastomer®. The support ensures that companies can seamlessly integrate the new material into their production processes and leverage its full potential for sustainability and cost savings​.

Sustainability, compliance and certifications in the EU

Ecoplastomer® complies with relevant environmental regulations and industry standards in the EU. ISO 9001:2015 Quality Management System-Accredited. Ecopolplast is the only Polish startup to be among the 6 finalists for the Green Alley Award 2024, which recognises green entrepreneurs driving the circular economy in Europe. In addition, Ecopolplast was recognised and included in the best lists in 2024 as one of the startups with positive impact, a circular economy startup, one of the top 5 companies and startups in advanced materials in Poland, one of the top sustainability companies and startups, one of the Top 100 Startups to Watch in Poland and others by Sifted, Vestbee, F6S, Polish Development Fund, Dealroom, Leon Kozminski Academy and MamStarup. Furthermore, received recognition from the Stena Circular Economy Award as a Leader of the Circular Economy, validating the performance and sustainability of their solution. This accreditation underscores their commitment to promoting a circular economy and reducing environmental impact.

Example of successful implementation of solution in manufacturing company.

1. Ecoplastomers are a Highly Tested and Precise ​Injection Moulding Materials -​ Ideal for Replacing Existing Virgin TPEs​ In recent injection process trials, Ecoplastomer® parts demonstrated equal or superior quality to their traditional counterparts. ​Density and hardness are similar, making incorporating Ecoplastomer® into standard production easy. ​Remarkably, we achieved an almost 13% reduction in injection time for one component.​ 2. Ecoplastomer® has Undergone Rigorous ​Coating Adhesion Tests, Demonstrating its​ Exceptional Compatibility with Various Coatings ​ Test results conducted in Wrocław laboratories confirm that our product's unique structure eliminates the need for any specific pre-coating preparation, making it a highly efficient choice for coating applications. Additionally, Ecoplastomer® successful performance in these tests underscores its reliability and suitability for diverse coating needs.

Case studies or testimonials showcasing the impact of the solution on real-world operations.

3. Ecoplastomers - Circular 100% Recycled Content TPEs ​​have Undergone Successful Testing in a ​​Spray Coating to Protect Metal Step from External Factors. The experiment on Ecoplastomer® PP-70 revealed that: ​our TPE sprays very well, and a lower consumption of materials were demonstrated compared to traditional polyolefin. ​ 4. Our R&D Team Utilized the ​​Thermoforming Method to Test Ecoplastomer®, ​​Revealing its Advantages Over Traditional Materials. The sample was produced by thermoforming the material at a lower temperature than polypropylene from a 2 mm plate that was made with a press.​ These parts are suitable for creating closed, hollow products using laser welding.​

Link to the solution video or pdf technical documentation.

https://ecoplastomer.eu/ecoplastomer-achieves-reduction-in-injection-time/ https://ecoplastomer.eu/exploring-ecoplastomer-another-coating-test-was-successfully-completed-in-the-peter-lacke-laboratory-in-wroclaw-a-case-study/ https://ecoplastomer.eu/coating-tests-product-made-of-recycled-content-tpe/ https://ecoplastomer.eu/successful-implementations-of-100-recycled-content-tpe/ https://ecopolplast-my.sharepoint.com/:b:/g/personal/anna_chorna_ecopolplast_pl/EbJ6zaW9G6JMlT5nQEGMjI0B2rJHQ1JkkBSbjp79OFffRw?e=AG0dKr

Expected return on investment (ROI)

Cost overview: implementation and ongoing expenses