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OUTBOUND LOGISTICS

Activities involved in converting the inputs into finished products and services. This includes manufacturing, assembling, packaging and testing.

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CUSTOMER SERVICE

Supporting and enhancing the product or service after sale, including customer support, warranties, repairs and maintenance.

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OPERATIONS

The process of transforming inputs into finished goods or services, including tasks like manufacturing, assembling, packaging and testing.

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MARKETING & SALES

Promoting and selling products or services through activities like advertising, sales efforts, pricing and managing distribution channels.

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INBOUND LOGISTICS

Receiving, storing, and managing materials or inputs that are essential for the production process.

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INFRASTRUCTURE

Company-wide systems and structures that support the entire value chain, such as finance, accounting, legal and organizational structure.

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HUMAN RESOURCE MANAGEMENT

Recruiting, training and managing the company's workforce.

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TECHNOLOGY DEVELOPMENT

Engaging in research, innovation and technological advancements to improve products or services.

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PROCUREMENT

Sourcing and purchasing materials or inputs required for production.

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MePIS Energy management software
Country: Slovenija

Focus area:Digital

Thematic area: Digitalization and Connectivity, Data Analytics and Artificial Intelligence, Cyber Security and Digital Trust

TRL phase: TRL 9 - actual system launched on the market (System launched)

Addressed business processes: INBOUND LOGISTICS process , PROCUREMENT process , INFRASTRUCTURE process

Expected benefits

Improving reliability and risk reduction
Reduction of costs
Higher flexibility
Simplification of operations
Improving business predictability
Turnkey solution
Increase production capacity
Increased consistency of the process

MePIS Energy management software

Solution overview

MePIS Energy is advanced energy management software that enables the efficient collection of energy data and analyses for energy consumption optimization. It supports automatic and manual data inputs. With its rich set of functionalities, it allows advanced analyses with normalizations, calculations of specific consumption (per produced product) and more. The software is user-friendly and tailored to different stakeholder groups such as department managers, energy managers and facility operators. Additionally, it has a powerful reporting tool embedded in the software.

Key features

MePIS Energy is a state-of-the-art, flexible and user-friendly software solution that can run on-premise or in the cloud, with the following key technical features: - Advanced data collection and storage. Communication with counters from different manufacturers and reliable storage in the process database is provided. - Data quality and security. To capture and store process data, we use proven industrial components from world- class manufacturers and techniques to ensure data credibility. - Data availability. All data is accessible via the REST API, which also enables the execution of analyses in other analytical tools. - Web user interface. MePIS Energy is a web application that can be used with any browser on a computer, tablet or smartphone without any need for additional installation. - A unique user experience. A modern and intuitive user interface provides a comprehensive overview of energy consumption, enabling quick identification of anomalies and development of appropriate measures. - Simple integration into the existing environment. MePIS Energy can be easily connected to existing ERP or MES systems, relational or process databases and various counters. - High flexibility. The system enables the collection of data in various formats and quick adjustment of displays, indicators, alarms, reports or the structure of measured units (measures, departments, consumers, suppliers, etc.). - Compliance with standards. Energy consumers are organized in a tree structure according to the S95 standard, which enables transparency and ease of use. Compliance with ISO 50001 and ISO 14001 standards is ensured.

Integration and adaptability in manufacturing environments

MePIS Energy can be easily connected to existing ERP or MES systems, relational or process databases and various counters. MePIS Energy can be customized to specific manufacturing requirements. The solution is compatible with common manufacturing tehnologies and equipment.

Implementation support and training for manufacturers

We can provide a comprehensive set of services, including software development, implementation and commissioning; full life cycle documentation and validation support; and operational consulting. Training programs (workshops) are available to help companies maximize the benefit of the solution.

Sustainability, compliance and certifications in the EU

The main causes of energy inefficiency are discovered shortly after the implementation of the system, and savings are achieved immediately. With proactive use and the development of optimization measures, energy consumption costs can be reduced permanently. With this in mind, the investment is usually returned within less than a year, with perpetual savings afterwards. Manufacturie companies can achieve significant environmental benefits within production and wider environment: electricity savings (5-7% reduction).

Use cases

Example of successful implementation of solution in manufacturing company.

Car manufacturer in Central Europe. CHALLENGE: Since the automotive industry is very energy intensive (energy represents 10 - 15 % of the production costs), each optimization brings considerable savings, enhanced competitiveness and less environmental impact. Therefore, the management of the car manufacturer in Central Europe wanted to set up an effective system for the control over energy consumption which would offer the complete information about how, where and when energy is used and enable the improvement of energy efficiency of the manufacturing process. SOLUTION: For this purpose, the car manufacturer selected the MePIS Energy as their energy management system, which has been customized by Metronik to meet the specific requirements of the automotive industry. At shop floor, the system provides users with all relevant information regarding energy consumption and helps them in managing energy systems as well as controlling energy consumption. Waste data is also integrated into MePIS Energy, resulting in comprehensive portal for energy and waste management which can display consumed energy and generated waste individually for each car. The MePIS Energy information system in numbers: More than 800 measurements for monitoring the consumption of energy and water, the system monitors 9 different energy media, and uses more than 50 different parameters as well as 2000 calculations, reports are configured as required by the user, 2 multi-dimensional OLAP data systems for preforming analyses according to the data mining principle, Energy Report for each manufactured vehicle. RESULT: The MePIS Energy system provides a higher level of transparency at the shop floor. It provides an overview of the key performance indicators regarding energy efficiency. The system also enables an automatic generation of energy reports, which take into account specific calculations of energy consumptions regarding each produced car. This allows the decision makers to adopt key business decisions. With the help of the MePIS Energy system the manufacturer also acquired the Green Factory international certificate.

Case studies or testimonials showcasing the impact of the solution on real-world operations.

References: Atlantic Grupa, Ministry of Justice - RS, UKC Ljubljana, Thermana Laško, Agrana Fruit, Pliva/Teva, Marifarm, Merkur, Blaj Fasteners, Avita Resort

Link to the solution video or pdf technical documentation.

https://metronik.net/solutions/energy-management/

ROI & Costs

Expected return on investment (ROI)

N/A

Cost overview: implementation and ongoing expenses

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