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By adopting eco-friendly and digital solutions across production, operations, administration, marketing, and sales, businesses can reduce their environmental impact while enhancing and market appeal. Embrace these efficiency strategies to position your company at the forefront of the green economy. Embrace these strategies to position your company at the forefront of the green economy.

OUTBOUND LOGISTICS

Activities involved in converting the inputs into finished products and services. This includes manufacturing, assembling, packaging and testing.

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CUSTOMER SERVICE

Supporting and enhancing the product or service after sale, including customer support, warranties, repairs and maintenance.

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OPERATIONS

The process of transforming inputs into finished goods or services, including tasks like manufacturing, assembling, packaging and testing.

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MARKETING & SALES

Promoting and selling products or services through activities like advertising, sales efforts, pricing and managing distribution channels.

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INBOUND LOGISTICS

Receiving, storing, and managing materials or inputs that are essential for the production process.

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INFRASTRUCTURE

Company-wide systems and structures that support the entire value chain, such as finance, accounting, legal and organizational structure.

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HUMAN RESOURCE MANAGEMENT

Recruiting, training and managing the company's workforce.

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TECHNOLOGY DEVELOPMENT

Engaging in research, innovation and technological advancements to improve products or services.

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PROCUREMENT

Sourcing and purchasing materials or inputs required for production.

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AluCycle Refill
Greene 4.0
Country: Hungary

Focus area:Green

Thematic area: Waste reduction and Recycling Technology , Green & Sustainable materials

TRL phase: TRL 6 - technology demonstrated in relevant environment (Technology development)

Addressed business processes: MANUFACTURING OPERATIONS process , CUSTOMER SERVICE process , TECHNOLOGY DEVELOPMENT process , MARKETING & SALES process

Expected benefits

Reduction of costs
Improving the quality

AluCycle Refill

Solution overview

The AluCycle Refill System is a closed-loop, eco-friendly solution that utilizes reusable aluminum bottles for packaging barber products such as shampoos, styling gels, and conditioners. Customers can return empty bottles to the manufacturer for cleaning, refilling, and reuse at a discounted rate, encouraging repeat purchases while reducing waste. The primary objectives are to minimize single-use plastic packaging, reduce raw material usage, and offer customers a sustainable option at a competitive price point.

Key features

Reusable Aluminum Packaging: Durable, recyclable, and lightweight aluminum bottles that can be reused multiple times, significantly reducing plastic waste. Buy-Back and Refill Discount Program: Customers receive a discount on refills when they return empty bottles, making sustainable choices more affordable and encouraging brand loyalty. Efficient Cleaning and Sterilization Process: Bottles undergo a thorough sterilization process to maintain high hygiene standards for refills without compromising product quality. Eco-Conscious Brand Appeal: Appeals to eco-aware customers by aligning with their values and offering a tangible way to reduce environmental impact.

Integration and adaptability in manufacturing environments

The AluCycle refill can be integrated into existing production lines with minimal adjustments. Dedicated stations for bottle cleaning, sterilization, and refilling can be added to the production floor. These processes require standard cleaning equipment compatible with aluminum materials, ensuring compatibility without extensive overhauls.

Implementation support and training for manufacturers

We do not plan to make these services available to other companies right now. We can share knowledge.

Sustainability, compliance and certifications in the EU

Yes

Use cases

Example of successful implementation of solution in manufacturing company.

The AluCycle Refill System is still in its early stages, but the vision is to provide barber product customers with sustainable, refillable aluminum packaging. Customers will return empty bottles for a discounted refill, reducing single-use packaging waste and enhancing brand loyalty. This circular model is projected to cut packaging costs significantly while attracting eco-conscious consumers who prioritize sustainable practices.

Case studies or testimonials showcasing the impact of the solution on real-world operations.

N/A

Link to the solution video or pdf technical documentation.

N/A

ROI & Costs

Expected return on investment (ROI)

N/A

Cost overview: implementation and ongoing expenses

Switching to aluminum bottles requires a redesign phase to create a durable, brand-aligned bottle prototype, balancing aesthetics and functionality with environmental goals. This process often involves multiple iterations, adding time and costs to reach a final design. Additionally, production line adjustments are essential, as machinery needs to be reconfigured or replaced to handle aluminum`s unique properties, including specialized filling and capping equipment. Raw materials, too, come at a higher cost; aluminum is generally more expensive than plastic, which increases per-unit expenses. Moreover, transportation costs may rise slightly due to aluminum`s greater weight and handling requirements, as well as additional logistics for returned bottles in a refill program.

Is this service the right solution for you or your company? Send us an inquiry.

Provider of service

Il Barbiere Kft.

Country: Hungary

Focus area: Green

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