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OUTBOUND LOGISTICS

Activities involved in converting the inputs into finished products and services. This includes manufacturing, assembling, packaging and testing.

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CUSTOMER SERVICE

Supporting and enhancing the product or service after sale, including customer support, warranties, repairs and maintenance.

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OPERATIONS

The process of transforming inputs into finished goods or services, including tasks like manufacturing, assembling, packaging and testing.

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MARKETING & SALES

Promoting and selling products or services through activities like advertising, sales efforts, pricing and managing distribution channels.

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INBOUND LOGISTICS

Receiving, storing, and managing materials or inputs that are essential for the production process.

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INFRASTRUCTURE

Company-wide systems and structures that support the entire value chain, such as finance, accounting, legal and organizational structure.

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HUMAN RESOURCE MANAGEMENT

Recruiting, training and managing the company's workforce.

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TECHNOLOGY DEVELOPMENT

Engaging in research, innovation and technological advancements to improve products or services.

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PROCUREMENT

Sourcing and purchasing materials or inputs required for production.

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Real-Time Energy Monitoring System
GREENE 4.0
Country: Hungary

Focus area:Green

Thematic area: Waste reduction and Recycling Technology , Energy-Efficient Technologies

TRL phase: TRL 9 - actual system launched on the market (System launched)

Addressed business processes: MANUFACTURING OPERATIONS process , TECHNOLOGY DEVELOPMENT process

Expected benefits

Reduction of costs
Improving productivity
Higher flexibility
Improving business predictability

Real-Time Energy Monitoring System

Solution overview

The Real-Time Energy Monitoring and Material Planning System is designed to optimize energy consumption and improve efficiency across PolymerOn Ltd.’s production processes. By equipping each machine with a power meter, the system provides continuous data on energy usage, allowing engineers to make adjustments based on material requirements. Additionally, PolymerOn strategically plans the order in which materials are processed, minimizing reheating times and reducing energy demands. The main objectives are to lower operational costs, decrease environmental impact, and ensure energy-efficient production.

Key features

Machine-Level Energy Tracking: Power meters on each machine provide real-time data on energy consumption, helping engineers monitor and optimize usage per material type. Temperature-Based Material Planning: By planning production sequences based on material temperature needs, PolymerOn reduces machine reheating requirements, lowering overall energy consumption.

Integration and adaptability in manufacturing environments

Material inventory and usage tracking, adding an extra layer of control for energy efficiency without disrupting established workflows.

Implementation support and training for manufacturers

N/A

Sustainability, compliance and certifications in the EU

Yes. Reducing unnecessary energy waste.

Use cases

Example of successful implementation of solution in manufacturing company.

PolymerOn Ltd. implemented the Real-Time Energy Monitoring and Material Planning System to manage energy costs and improve operational efficiency. By strategically sequencing materials based on temperature needs, they minimized machine reheating, which led to significant energy savings. Real-time monitoring allowed engineers to adjust machine settings for optimal energy usage, helping PolymerOn reduce overall consumption. This dual approach to energy and material planning supports PolymerOn’s sustainability goals and contributes to more efficient production practices.

Case studies or testimonials showcasing the impact of the solution on real-world operations.

Used in production.

Link to the solution video or pdf technical documentation.

N/A

ROI & Costs

Expected return on investment (ROI)

N/A

Cost overview: implementation and ongoing expenses

N/A

Is this service the right solution for you or your company? Send us an inquiry.

Provider of service

Polymeron Ltd.

Country: Hungary

Focus area: Green

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